JNTU
JNTU B.Tech IV Year COMPOSITE MATERIALS Previous Question Paper (September - 2022 - R18)
Answer any five questions. All questions carry equal marks.
Main
Classify composites based on microstructure, matrix and reinforcements. Give examples.
Answer
Composites are classified based on their constituent phases and structural arrangement:
1. Based on Matrix Material:
- Polymer Matrix Composites (PMCs): Use a polymer resin (e.g., epoxy, polyester) reinforced with fibers. Example: Carbon fiber reinforced polymer (CFRP).
- Metal Matrix Composites (MMCs): Use a metal matrix (e.g., aluminum, titanium) to improve strength and wear resistance. Example: Silicon carbide reinforced aluminum.
- Ceramic Matrix Composites (CMCs): Use ceramic matrices for high-temperature applications. Example: Carbon-fiber reinforced silicon carbide.
2. Based on Reinforcement Structure:
- Particulate Composites: Contain particles of various shapes and sizes. Example: Concrete (aggregate in cement).
- Fiber-Reinforced Composites: Use continuous or discontinuous fibers. Example: Glass fiber reinforced plastic (GFRP).
- Structural Composites: Composed of both homogeneous and composite materials. Example: Laminates and sandwich panels (e.g., honeycomb core panels).
Contrast the mechanical characteristics of matrix and dispersed phases for fiber reinforced composites.
Answer
In fiber-reinforced composites, the matrix and the dispersed phase (fibers) perform distinct mechanical roles:
- Matrix Phase: The matrix is typically a ductile, lower-modulus material. Its primary functions are to bind the fibers together, protect them from environmental damage, and transfer applied loads to the fibers via shear stress. It provides toughness and keeps the fibers in the desired orientation.
- Dispersed Phase (Fibers): The fibers are high-strength, high-stiffness, and often brittle materials. They are the primary load-bearing components of the composite. They provide the necessary tensile strength and stiffness to the structure.
The mechanical synergy relies on the interface: the matrix must be sufficiently compliant to allow for load transfer without premature fracture, while the fibers must possess high aspect ratios to effectively carry the stress distributed by the matrix.
What are the advantages of thermoplastic matrices over thermosets?
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Compare polymer matrix and metal matrixes.
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List the types of fibers used as reinforcements in composites.
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What are the properties that make glass fibers an important reinforcement material for composites?
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What are the characteristics of E-glass?
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With the help of neat sketch, describe the Hand lay-up and Filament winding processes.
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What are the advantages of polymer matrix composites over ceramic matrix composites?
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Classify the Polymer Matrix Composites (PMCs). List their important properties.
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Describe any two processing methods for thermoset matrix composites.
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Write short notes on the following:
Liquid infiltration for manufacture of Metal Matrix Composites
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Diffusion bonding
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Powder Processing
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Deformation processing.
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Describe the diffusion bonding process for fabrication of Metal Matrix Composites.
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Discuss about Cladding in detail.
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Derive the reduced stiffness matrix in terms of engineering constants for an orthotropic material under plane stress condition.
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Compute the extensional stiffness matrix Aij for the laminate [0/90/0/90]. The properties of the unidirectional composite are E11 = 155 GPa, E22 = E33 = 12.1 GPa, υ12 = υ13 = 0.248, υ23 = 0.455, G12 = G13 = 4.4 GPa, G23 = 3.2 GPa. Assume thickness of each layer is 0.15 mm.
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