Jawaharlal Nehru Technological University Hyderabad

Jawaharlal Nehru Technological University Hyderabad B.Tech III MANUFACTURING PROCESS AND MACHINE TOOLS Previous Question Paper (May/June - 2019 - R16)

B.Tech | III | I | R16 | May/June - 2019

Answer PaperPaper Code: 135BAMaximum Marks: 75Time: 3 hours

Part A is compulsory. Part B consists of 5 Units. Answer any one full question from each unit.

Part A

125 marks
a

Explain the selection criteria for manufacturing processes.

2 marks

Answer

The selection of a manufacturing process depends on material properties (ductility, hardness), required geometry and complexity of the part, production volume (batch vs. mass production), dimensional tolerance and surface finish requirements, and overall cost-effectiveness.

b

Why tungsten is preferred the material for non-consumable electrodes?

3 marks

Answer

Tungsten is preferred because it has an extremely high melting point (approx. 3422°C), which allows the electrode to withstand the intense heat of the electric arc without melting or eroding significantly during the welding process.

c

What are the four major drawbacks of hot working?

2 marks

Answer

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d

What are the types of rolling mills?

3 marks

Answer

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e

Enumerate various defects encountered in extrusion process.

2 marks

Answer

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f

Explain working principle of Smith forging.

3 marks

Answer

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g

Why negative rake angle is normally employed for cutting hard and strong materials?

2 marks

Answer

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h

Enumerate various types of cutting fluids using in machining operations.

3 marks

Answer

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i

Explain the principle of milling machine.

2 marks

Answer

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j

Write about various advantage and limitations of honing and lapping.

3 marks

Answer

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Part B

210 marks
a

Describe the various stages involved in the contraction of metals during casting.

5 marks

Answer

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b

Briefly describe the principle, working and applications of laser beam welding.

5 marks

Answer

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OR
310 marks
a

Briefly discuss the various constituents of moulding sand giving their role in the moulding operation.

5 marks

Answer

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b

Differentiate between destructive and non-destructive welding. Explain any one method of non-destructive testing in detail.

5 marks

Answer

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410 marks
a

Describe recovery, recrystallization and grain growth phenomena in metal working process.

5 marks

Answer

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b

Distinguish between blanking and piercing. How do you estimate the cutting forces in blanking and piercing?

5 marks

Answer

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OR
510 marks
a

Compare the properties of cold worked and hot worked parts in detail?

5 marks

Answer

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b

What are the various ways in which presses can be classified? What are the advantages of mechanical press over hydraulic press?

5 marks

Answer

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610 marks
a

List out the four common defects which occur in forging operation and discuss the causes and their remedies.

5 marks

Answer

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b

What is Extrusion? Explain the various factors which affect the performance of extrusion process.

5 marks

Answer

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OR
710 marks
a

How direct extrusion differs from indirect extrusion. Give their relative merits and demerits?

5 marks

Answer

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b

Classify the methods of forging. Explain in detail any one of them.

5 marks

Answer

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810 marks
a

Draw the Merchant’s force diagram. State the assumptions made in the development of such a diagram.

5 marks

Answer

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b

Explain what is meant by a Taper and discuss in detail the taper turning by compound rest swelling method?

5 marks

Answer

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OR
910 marks
a

What is the difference between capstan lathe and Turret lathe? Explain with the help of neat sketches.

5 marks

Answer

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b

Explain in detail the Quick return mechanism of ram in shaper with neat sketch.

5 marks

Answer

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1010 marks
a

Differentiate between up milling and down milling and explain their applications.

5 marks

Answer

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b

What are surface grinding machine, explain various surface grinding machines.

5 marks

Answer

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OR
1110 marks
a

With the help of neat sketch explain the geometry of milling cutter in detail.

5 marks

Answer

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b

What are the various factors to be considered in selection of grinding wheel? Discuss each in detail.

5 marks

Answer

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About this paper

This page contains the question paper of MANUFACTURING PROCESS AND MACHINE TOOLS from Jawaharlal Nehru Technological University Hyderabad for B.Tech MECT-MCT-MEM III I, May/June - 2019, R16.

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