Jawaharlal Nehru Technological University Hyderabad

Jawaharlal Nehru Technological University Hyderabad B.Tech III MECHANICAL METALLURGY Previous Question Paper (November/December - 2018 - R13)

B.Tech | III | I | R13 | November/December - 2018

Answer PaperPaper Code: 115BKMaximum Marks: 75Time: 3 hours

Note: This question paper contains two parts A and B. Part A is compulsory which carries 25 marks. Answer all questions in Part A. Part B consists of 5 Units. Answer any one full question from each unit. Each question carries 10 marks and may have a, b, c as sub questions.

Part A

1.a

Distinguish between plastic deformation and fracture.

2 marks

Answer

Plastic deformation is the permanent, non-recoverable change in the shape or size of a material that occurs when an applied stress exceeds the material's yield strength, resulting from the movement of dislocations through the crystal lattice without breaking the atomic bonds permanently. In contrast, fracture is the separation of a material into two or more pieces under the action of stress, involving the complete rupture of atomic bonds and the creation of new surfaces.

1.b

Draw the formation of Frank Reed source of dislocation.

3 marks

Answer

A Frank-Read source is a mechanism for generating multiple dislocation loops from a single pinned dislocation segment. The process occurs as follows:

  1. A dislocation segment is pinned at two points, A and B, by obstacles such as precipitates or nodes in the crystal lattice.
  2. Under an applied shear stress, the segment bows out into a curved shape, increasing its length and energy.
  3. As the stress continues, the dislocation segment bows further until it forms a semi-circular shape.
  4. The two segments of the dislocation eventually meet and annihilate each other where they touch, resulting in the formation of a closed dislocation loop that expands outward and a regenerated straight segment between the original pinning points.
  5. This process repeats, allowing the source to continuously emit dislocation loops as long as the applied stress is maintained.
1.c

What are different types of fractures in metals?

2 marks

Answer

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1.d

What are the limitations of Brinell hardness testing.

3 marks

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1.e

Differentiate between engineering stress and true stress.

2 marks

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1.f

What is temper embrittlement?

3 marks

Answer

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1.g

Define the term fatigue limit.

2 marks

Answer

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1.h

Describe the major factors that affect the fatigue strength of a metal.

3 marks

Answer

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1.i

What is rupture strength?

2 marks

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1.j

Differentiate creep from stress relaxation.

3 marks

Answer

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Part B

2

Explain with neat sketches the mechanism for dislocation and twinning as related to plastic deformation.

10 marks

Answer

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OR
3

Explain edge dislocation and screw dislocation with the help of neat sketches.

10 marks

Answer

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410 marks
a

Distinguish between ductile and brittle fracture with neat sketches.

5 marks

Answer

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b

Why is cast iron weak in tension but strong in compression?

5 marks

Answer

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OR
5

Define hardness. With suitable justification, explain what type of hardness test would be suitable for each of the following components:

10 marks
a

A small iron casting

5 marks

Answer

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b

A large steel roll in situ.

5 marks

Answer

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6

Explain the effect of temperature and strain rate on tensile properties of metals.

10 marks

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OR
7

Explain with necessary formulations, the procedure to be adapted in the impact test conducted on a pendulum type impact testing machine.

10 marks

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810 marks
a

Show how the character of fatigue limit value varies between ferrous and non-ferrous materials.

5 marks

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b

Describe a method used to determine the fatigue limit of a given steel.

5 marks

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OR
910 marks
a

List four measures that may be taken to increase the resistance to fatigue of a metal or alloy.

5 marks

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b

How does the SN curve of carbon steel differ from that of a high strength aluminium alloy?

5 marks

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10

Creep is a high temperature phenomenon. Show by what stages and mechanisms it proceeds.

10 marks

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OR
11

Why is the concept of limiting creep stress no longer used as a criterion of creep phenomenon? What other values are used to quantify creep and how are they derived?

10 marks

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About this paper

This page contains the solved question paper with answers of MECHANICAL METALLURGY from Jawaharlal Nehru Technological University Hyderabad for B.Tech MME-MMT III I, November/December - 2018, R13.

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