Jawaharlal Nehru Technological University Hyderabad
Jawaharlal Nehru Technological University Hyderabad B.Tech III MECHANICAL METALLURGY Previous Question Paper (November/December - 2018 - R13)
Note: This question paper contains two parts A and B. Part A is compulsory which carries 25 marks. Answer all questions in Part A. Part B consists of 5 Units. Answer any one full question from each unit. Each question carries 10 marks and may have a, b, c as sub questions.
Part A
Distinguish between plastic deformation and fracture.
Answer
Plastic deformation is the permanent, non-recoverable change in the shape or size of a material that occurs when an applied stress exceeds the material's yield strength, resulting from the movement of dislocations through the crystal lattice without breaking the atomic bonds permanently. In contrast, fracture is the separation of a material into two or more pieces under the action of stress, involving the complete rupture of atomic bonds and the creation of new surfaces.
Draw the formation of Frank Reed source of dislocation.
Answer
A Frank-Read source is a mechanism for generating multiple dislocation loops from a single pinned dislocation segment. The process occurs as follows:
- A dislocation segment is pinned at two points, A and B, by obstacles such as precipitates or nodes in the crystal lattice.
- Under an applied shear stress, the segment bows out into a curved shape, increasing its length and energy.
- As the stress continues, the dislocation segment bows further until it forms a semi-circular shape.
- The two segments of the dislocation eventually meet and annihilate each other where they touch, resulting in the formation of a closed dislocation loop that expands outward and a regenerated straight segment between the original pinning points.
- This process repeats, allowing the source to continuously emit dislocation loops as long as the applied stress is maintained.
What are different types of fractures in metals?
Answer
Sign in to view the complete answer paper.
What are the limitations of Brinell hardness testing.
Answer
Sign in to view the complete answer paper.
Differentiate between engineering stress and true stress.
Answer
Sign in to view the complete answer paper.
What is temper embrittlement?
Answer
Sign in to view the complete answer paper.
Define the term fatigue limit.
Answer
Sign in to view the complete answer paper.
Describe the major factors that affect the fatigue strength of a metal.
Answer
Sign in to view the complete answer paper.
What is rupture strength?
Answer
Sign in to view the complete answer paper.
Differentiate creep from stress relaxation.
Answer
Sign in to view the complete answer paper.
Part B
Explain with neat sketches the mechanism for dislocation and twinning as related to plastic deformation.
Answer
Sign in to view the complete answer paper.
Explain edge dislocation and screw dislocation with the help of neat sketches.
Answer
Sign in to view the complete answer paper.
Distinguish between ductile and brittle fracture with neat sketches.
Answer
Sign in to view the complete answer paper.
Why is cast iron weak in tension but strong in compression?
Answer
Sign in to view the complete answer paper.
Define hardness. With suitable justification, explain what type of hardness test would be suitable for each of the following components:
A small iron casting
Answer
Sign in to view the complete answer paper.
A large steel roll in situ.
Answer
Sign in to view the complete answer paper.
Explain the effect of temperature and strain rate on tensile properties of metals.
Answer
Sign in to view the complete answer paper.
Explain with necessary formulations, the procedure to be adapted in the impact test conducted on a pendulum type impact testing machine.
Answer
Sign in to view the complete answer paper.
Show how the character of fatigue limit value varies between ferrous and non-ferrous materials.
Answer
Sign in to view the complete answer paper.
Describe a method used to determine the fatigue limit of a given steel.
Answer
Sign in to view the complete answer paper.
List four measures that may be taken to increase the resistance to fatigue of a metal or alloy.
Answer
Sign in to view the complete answer paper.
How does the SN curve of carbon steel differ from that of a high strength aluminium alloy?
Answer
Sign in to view the complete answer paper.
Creep is a high temperature phenomenon. Show by what stages and mechanisms it proceeds.
Answer
Sign in to view the complete answer paper.
Why is the concept of limiting creep stress no longer used as a criterion of creep phenomenon? What other values are used to quantify creep and how are they derived?
Answer
Sign in to view the complete answer paper.