JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD

Prerequisites

Nil

Course Objectives

Understand the philosophies of various Manufacturing process.

Course Outcomes

For given product, one should be able identify the manufacturing

process.

UNIT - I

Casting: Steps involved in making a casting – Advantage of casting and its applications; Patterns - Pattern making, Types, Materials used for patterns, pattern allowances and their construction; Properties of moulding sands. Methods of Melting - Crucible melting and cupola operation – Defects in castings; Casting processes – Types – Sand moulding, Centrifugal casting, die- casting, Investment casting, shell moulding; Principles of Gating – Requirements – Types of gates, Design of gating systems – Riser – Function, types of Riser and Riser design.

UNIT - II

Welding: Classification – Types of welds and welded joints; Gas welding - Types, oxy-fuel gas cutting. Arc welding, forge welding, submerged arc welding, Resistance welding, Thermit welding. Inert Gas Welding - TIG Welding, MIG welding, explosive welding, Laser Welding; Soldering and Brazing; Heat affected zone in welding. Welding defects – causes and remedies; destructive and non- destructive testing of welds.

UNIT - III

Hot working, cold working, strain hardening, recovery, recrystallisation, and grain growth. Stamping, forming, and other cold working processes. Blanking and piercing – Bending and forming – Drawing and its types – wire drawing and Tube drawing – coining – Hot and cold spinning. Types of presses and press tools. Forces and power requirement in the above operations.

UNIT - IV

Extrusion of Metals: Basic extrusion process and its characteristics. Hot extrusion and cold extrusion - Forward extrusion and backward extrusion – Impact extrusion – Extruding equipment – Tube extrusion and pipe making, Hydrostatic extrusion. Forces in extrusion

UNIT - V

Forging Processes: Forging operations and principles – Tools – Forging methods – Smith forging, Drop Forging – Roll forging – Forging hammers : Rotary forging – forging defects – cold forging, swaging, Forces in forging operations.

TEXT BOOKS:

• 1. Manufacturing Technology / P.N. Rao / Mc Graw Hill
• 2. Manufacturing Engineering and Technology/Kalpakjin S/ Pearson.

REFERENCE BOOKS:

• 1. Metal Casting / T.V Ramana Rao / New Age
• 2. Métal Fabrication Technology/ Mukherjee/PHI B.TECH. MECHANICAL ENGINEERING (MATERIAL SCIENCE AND NANOTECHNOLOGY)