B.Tech IV Year I Semester (R16)
Introduction: General considerations in the design of Engineering Materials and their properties –selection –Manufacturing consideration in design. Tolerances and fits –BIS codes of steels. Stresses in Machine Members: Simple stresses – Complex Stresses – impact stress strain relations – Static theories of failure – factors of safety – Design for strength and rigidity – preferred numbers. The concept of stiffness in tension, bending, torsion, and combined situations. Fatigue Loading: Stress concentration – Theoretical stress Concentration factor – Fatigue stress concentration factor notch sensitivity – Design for fluctuating stresses – Endurance limit – Estimation of Endurance strength – Fatigue theories of failure Goodman and Soderberg’s lines.
Riveted and Welded Joints: Riveted Joints: Modes of failure f riveted joints-Strength equations –efficiency of riveted joints-Design of boiler joints – eccentricity loaded riveted joints. Welding Joints: Design of fillet welds- axial loads – Circular fillet welds-bending and torsion-eccentricity loaded joints. Axially Loaded Joints and Shafts: Keys, cotters and knuckle joints: Design of Keys stresses in key- cottered joints-spigot and socket, sleeve and cotter, jib and cotter joints-knuckle joints. Design of shafts: Design of solid and hollow shafts for strength and rigidity – Design of shafts of complex loads- Shaft sizes – BIS code. Design of shafts for gear and belt drives
Power Transmissions Systems, Pulleys: Transmission of power by Belt and Rope drives , Transmission efficiencies, Belts – Flat and V types – Ropes - pulleys for belt and rope drives, Materials, Chain drives
Spur & Helical Gear Drives: Spur gears& Helical gears – Load concentration factor – Dynamic load factor. Surface compressive strength – Bending strength – Design analysis of spur and helical gears – Estimation of centre distance, module and face width, check for plastic deformation. Check for dynamic and wear considerations.
Bearings: Types of bearings – Basic modes of Lubrication – Bearing construction-Bearing design- bearing materials-Selection of Lubricants. Rolling contact bearings: Types of rolling contact bearings-Selection of bearing type-Selection of bearing life-Design for cyclic loads and speeds-static and dynamic loading of ball & roller bearings
R16 B.TECH MECHATRONICS.
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