JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD

PERFORMANCE MODELING AND ANALYSIS OF MANUFACTURING SYSTEMS

M.Tech I Year I Semester (R17)

UNIT - I

Manufacturing Systems & Control: Automated Manufacturing Systems – Modeling – Role of performance modeling – simulation models-Analytical models. Product cycle – Manufacturing automation – Economics of scale and scope – input/output model – plant configurations. Performance measures – Manufacturing lead time – Work in process – Machine utilization – Throughput – Capacity – Flexibility – Performability – Quality Control Systems – Control system architecture – Factory communications – Local area network interconnections – Manufacturing automation protocol – Database management system.

UNIT - II

Manufacturing Processes: Examples of stochastics processes – Poisson process - Discrete time Markov chain models – Definition and notation – Sojourn times in states – Examples of DTMCs in manufacturing – Chapman – Kolmogorov equation – Steady-state analysis. Continuous Time Markov Chain Models – Definitions and notation – Sojourn times in states – examples of CTMCs in manufacturing – Equations for CTMC evolution – Markov model of a transfer line.Birth and Death Processes in Manufacturing – Steady state analysis of BD Processes – Typical BD processes in manufacturing.

UNIT - III

Queuing Model: Notation for queues – Examples of queues in manufacturing systems – Performance measures – Little’s result – Steady state analysis of M/M/m queue, queues with general distributions and queues with breakdowns – Analysis of a flexible machine center.

UNIT - IV

Queuing Networks: Examples of QN models in manufacturing – Little’s law in queuing networks – Tandem queue – An open queuing network with feedback – An open central server model for FMS – Closed transfer line – Closed server model – Garden Newell networks.

UNIT - V

Petrinets: Classical Petri Nets – Definitions – Transition firing and reachability – Representational power – properties – Manufacturing models. Stochastic Petri Nets – Exponential timed Petri Nets – Generalized Stochastic Petri Nets – modeling of KANBAN systems – Manufacturing models.

REFERENCES:

  • 1. Performance Modelling of Automated Manufacturing Systems/ Viswanadham, N and Narahari, Y/ Prentice Hall of India, New Delhi, 1994
  • 2. Probability and Statistics with Reliability, Queuing and Computer Science Applications/ Trivedi, K.S./ Prentice Hall, New Jersey, 1982.
  • 3. Fundamentals of Mathematical Statistics/ Gupta S.C. & Kapoor V.K./ 3rd Edition, Delhi, 1988 M. Tech – I year I Sem. (CAD/CAM) ADVANCED CAD/CAM LAB Features and selection of CNC turning and milling centers. Practice in part programming and operation of CNC turning machines, subroutine techniques and use of cycles. Practice in part programming and operating a machining center, tool panning and selection of sequences of operations, tool setting on machine, practice in APT based NC programming. Practice in Robot programming and its languages. Robotic simulation using software. Robo path control, preparation of various reports and route sheets, Simulation of manufacturing system using CAM software, controller operating system commands.

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