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JNTU B.Tech II METALLURGY AND MATERIAL SCIENCE Previous Question Paper (March - 2022 - R16)

B.Tech | II | I | R16 | March - 2022

Answer PaperPaper Code: 133BGMaximum Marks: 75Time: 3 Hours

Answer any five questions. All questions carry equal marks.

Main

115 marks
a

Find the Miller indices of a plane that makes an intercept of '1' on the X-axis, '2' on the Y-axis and is parallel to the Z-axis.

7 marks

Answer

To determine the Miller indices (hkl) of the given plane, follow these steps:

  1. Identify the intercepts on the crystallographic axes: X = 1, Y = 2, Z = ∞ (since the plane is parallel to the Z-axis).
  2. Take the reciprocals of the intercepts: 1/1 = 1, 1/2 = 0.5, 1/∞ = 0.
  3. Reduce these to the smallest set of integers by multiplying by the least common multiple (which is 2 in this case): 1 × 2 = 2, 0.5 × 2 = 1, 0 × 2 = 0.

The Miller indices of the plane are (210).

b

Explain the effect of grain size on mechanical properties of materials.

8 marks

Answer

Grain size significantly influences the mechanical behavior of polycrystalline materials, primarily described by the Hall-Petch relationship. The effect can be summarized as follows:

  • Yield Strength: As the average grain size decreases, the number of grain boundaries increases. Grain boundaries act as barriers to dislocation motion. Consequently, finer-grained materials exhibit higher yield strength because more stress is required to force dislocations across these boundaries.
  • Ductility and Toughness: Generally, refining the grain size improves both strength and toughness simultaneously, which is unique among strengthening mechanisms. Finer grains promote more uniform plastic deformation by distributing strain over a larger number of grains.
  • Hardness: Hardness increases with decreasing grain size due to the increased resistance to plastic deformation.
  • Creep Resistance: At high temperatures, grain boundaries can become sites for diffusion and grain boundary sliding. Therefore, coarse-grained materials often exhibit better creep resistance at elevated temperatures compared to fine-grained materials.

The relationship between yield stress (σy) and grain diameter (d) is given by the formula:

σy = σ0 + kyd-1/2

where σ0 is the starting stress for dislocation movement and ky is a material-specific constant.

215 marks
a

Determine the Miller indices of a plane that make an intercept of 2 A0 and 4 A0 on the coordinate axes of an orthorhombic crystal with a:b:c = 4:3:2.

7 marks

Answer

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b

Classify solid solutions? Explain with necessary sketches.

8 marks

Answer

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315 marks
a

What are different methods of construction of phase diagrams? Explain the construction of isomorphous phase diagram by using cooling curves.

8 marks

Answer

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b

What is eutectoid transformation? Draw a neat sketch of Eutectoid phase diagram. Explain its features.

7 marks

Answer

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415 marks
a

The phase diagram of a binary system of A and B has a three phase equilibrium at 2500 C, with the composition of α, liquid and β phases equal to 10%, 55% and 95% B. Just below 2500 C, find the compositions at which the proeutectic phase is 1 1/2 times the eutectic mixture.

8 marks

Answer

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b

Derive Lever rule and explain its importance.

7 marks

Answer

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515 marks
a

What is hardening? Why hardening is done? What are different quenchents used in hardening? Explain the effect of cooling rate on hardening of steels.

10 marks

Answer

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b

Differentiate between Annealing and Normalizing.

5 marks

Answer

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615 marks
a

What is allotropy? What are different allotropic forms of iron? Show the allotropic temperatures on Fe-Fe3C system?

8 marks

Answer

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b

How are tool steels different from plain carbon steels? Explain.

7 marks

Answer

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715 marks
a

Differentiate between steels and cast irons.

6 marks

Answer

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b

What are the important properties of aluminium? Give the important applications of aluminium and its alloys.

9 marks

Answer

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815 marks
a

Drive an equation to determine the modulus of a fibre reinforced composite when the fibres are aligned in transverse direction.

8 marks

Answer

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b

Give the properties and applications of polymers.

7 marks

Answer

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